Sugarcane Crushers

Sugarcane Crushers
Sugarcane Crushers
Price And Quantity
  • 1
  • Plant/Plants
  • 5000.00 - 5000000.00 INR
Product Description

Ashoka is one of the foremost Sugar Cane Crushing Mill Manufacturers offering mills for extracting juice from Cane by a series of suitably designed grooved rollers. The Cane is fed between the rollers for proper crushing and extracting the juice.

Varied individual mills are put together in a series to develop a milling as per the different efficiency and capacity in suitable sizes. The rollers are designed with circumferential v-grooving to ensure efficient and constant crushing action. Each sugar roller is fitted with cast steel crown pinion to ensure efficient transmission of power from the gear reducer. A four roller mill comes with under feed pusher roller to ensure high extraction by a pushing action against the rollers. The under feed pusher roller is handled by top roller through gears for maintaining 10% higher surface speed than the mill roller surface speed.

Sugarcane Crushers & Mill Tandems

The Sugar Cane stalks are properly fed to the main sugar cane carrier to chop into fibers. This then passes through a modern fiberizer that minces the Sugar Cane into fine fibers and sends them to below placed belt conveyor to carry them to the feed rake carrier.

This carrier conveys the chopped Sugar Cane fibers to the mill through chute located before the first mill.  After passing the first mill, the bagasse goes to the succeeding mills for extracting the juice through different inter rake carriers & chute. The final bagasse is discharged to an appropriate bagasse carrier to be used as cattle feed, boiler fuel, etc.


General Design Features


Mill Rollers

A sugar crusher mill is designed in different configurations according to the number of rollers. A three roller mill is used in yesteryears and changed into four, five and six roller mill. Rollers are designed using hard course grain cast iron shells fitted on forged alloy steel shaft.


The rollers are available with circumferential v-grooving (radial grooving) for efficient and constant crushing action. Each sugar roller is available with cast steel crown pinion for conduction of power from the gear reducer. Four roller mill comes with under feed pusher roller for extraction by a pushing action.


Head Stock, Top/Side Caps

Head stock is available in king boltless type design, developed using tested mild steel IS 2062 plates duly stress relieved. This is mounted on the base frame.

Top and side caps are developed using cast steel according to IS: 1030 casting. Top caps are available in mill housing to add additional strength against any thrust of the top bearing.

Mill Hydraulic System

Each Sugar Cane crusher mill comes with a hydraulic system having hydro pneumatic accumulators for each journal of the top rollers. To understand the roller movement, an electronic type inductor of liquid magnification type is available.


The hydraulic system is designed for enough working oil pressure. One forced feed oil lubricator is provided for proper distribution of lubricant.


Mill Drive


Mill Drive Sugarcane Crushers is coupled through a bendable gear coupling to a planetary gear reducer able of transmitting the preferred power constantly under shock load conditions. The operating speed is reduced to an output rotation of about 7 RPM with a set of pinions mounted on the every mill roller.


The pinions come with special crown type module of appropriate size. Suitable bed plates are available in sections and mild steel guards are used for enclosing the open pinions. Proper provision to oil the gear reducer and pinions is provided. The mill top roller is connected to the transmission pinion shaft using a tail bar with a square coupling. Two cast steel crushing couplings are also provided.

Technical Data Table for Hydraulic Sugarcane Crushers :


Model

Size of Roller in the Mill

Capacity of Sugar Cane Crushing

Power Required (HP)

(Dia x Length x No. of Roller)

Inch x Inch x No.

(Tons per Hour)

AMTC-11-14-6

11 X 14 X 6 Roller

4.5

75

AMTC-12-14-9

12 X 14 X 9 Roller

5

115

AMTC-13-18-6

13 X 18 X 6 Roller

7.5

100

AMTC-14-21-9

14 X 21 X 9 Roller

10

160

AMTC-16-24-6

16 X 24 X 6 Roller

15

135

AMTC-16-24-9

16 X 24 X 9 Roller

20

210

AMTC-18-30-9

18 X 30 X 9 Roller

25

280

AMTC-16-24-12 +FB

16X24X 12 Roller with Fibrizer

25

800

AMTC-18-30-12 +FB

18X30X 12 Roller with Fibrizer

38

1080

AMTC-20-40-12 +FB

20X40X 12 Roller with Fibrizer

50

1500

AMTC-24-40-15 +FB

20X40X 15 Roller with Fibrizer

75

2500


Trade Information
  • 100 MT Per Month
  • 1 Months
    Contact Us

    D62-67, EPIP, Site-V, Kasna, Greater Noida, Uttar Pradesh, 201306, India
    Phone :+918068090703